①Design or sample surveying

Design products according to customer needs or provide samples, and process them according to sample surveying and mapping.

②Purchasing raw materials

Purchase imported high-precision flatness aluminum cutting plates AL5052, AL5083, AL6061, etc. according to customer needs.

③Mechanical production and processing

Select appropriate processing equipment for processing based on product size and technical requirements. Can be processed

Materials include aluminum, titanium, stainless steel, ceramics, quartz, and engineering plastics (Peek, PBI, etc.).

④Deburring and tapping

After product processing, some parts of the product have residual burrs and sharp edges, which need to be removed and undergo preliminary appearance inspection. Some products have threads and require tapping with a tapping machine as required.

⑤Product size inspection

Perform dimensional and visual inspections on the processed products.

⑥Cleaning and degreasing

The oil stains on the surface of the components are removed in the degreasing tank.

⑦Pre-dry

After soaking in pure water, pre drying is carried out to remove surface moisture, which is beneficial for the next process operation.

⑧Protect

Parts that do not require sandblasting should be protected with tape or fixtures.

⑨Sand blast

Under a certain process pressure, sandblasting is performed on the components to achieve the required roughness standard for film deposition.

⑩Remove protection/burrs/inspect and correct

After sandblasting is completed, remove the protective fixtures and tape, remove burrs at the edges of the sandblasting, and correct any deformations or dimensional defects.

The parts are placed on a marble platform and the warpage is measured using a feeler gauge. If it is not within the standard range, it should be corrected to ensure that the flatness is qualified. The measurement data should be recorded on the checklist.

⑪Detection

Measure the components with measuring tools according to the items specified in the checklist, and record the results on the checklist.

⑫High pressure water washing

Under certain process pressure, perform rough cleaning on sandblasted parts to remove surface particles.

⑬ARC melting

⑭Data detection

⑮High pressure water washing

According to the process parameters specified in the process flow sheet, set the parameters of the ARC meltblown machine and perform the melting operation. After the operation is completed, evaluate and measure the roughness of the melted coating to ensure that the measurement data meets the standard requirements. Then, proceed to the next process for high-pressure water washing to remove surface dust.

⑯Final drying

Dry according to the process requirements

⑰Final inspection

Conduct a visual inspection to check for any appearance defects, and conduct relevant dimensional data checks based on the inspection checklist.

⑱Assembling    

⑲QC inspection

Assemble components according to standard drawings, paying attention to the directionality of the components during assembly. After the assembly is completed, FQC will inspect and confirm the appearance and dimensional data.

⑳Vacuum packing

Inner white and outer green vacuum packaging (two-layer).

㉑OQC/Packing and Shipping

According to the customer category, equipment, film quality, etc. on the process flow sheet, cushion material air cushion film is bundled and packed into boxes.

OQC prepares inspection reports and lists, and ships after packing is completed.